Knuth ABS 540 S NC- 152843
Product Description
The ABS S NC is a high-performance production band saw with a dual column design. The material is fed via a controlled servo motor with ball screw drive and measuring system with a positioning and repeat accuracy of +/- 0.1 mm (0.0039 in). The Omron touchscreen controller can store up to 30 programs with 50 steps each. For additional flexibility, this series also offers hydraulic bundle clamping as an option. The manually set miter angle can be read on a digital display. The workpiece is clamped hydraulically.
- Double column design with linear guide for max. cutting precision
- Miter cutting with hydraulic angle clamping and digital display
- Omron touchscreen NC controller for fast program set-up
- Material servo-feeding for high precision
- 0.1 mm (0.0039 in.)
- automatic stroke height adjustment with optical sensor
- hydraulic top vise for bundle cutting
Technical Specs
| Working area |
|---|
| Minimum cut length | 1 mm - 2 mm |
| Remaining length | 190 mm |
| Cutting Capacities |
|---|
| Feed per single stroke (max.) | 700 mm |
| Cutting speed | 20 m/min - 100 m/min |
| Cutting capacity 0° (round) | 540 mm |
| Cutting capacity 0° (flat) (length x width) | 670 mm x 540 mm |
| Cutting capacity 0° (square) | 540 mm |
| Cutting capacity 30° (round) | 540 mm |
| Cutting capacity 30° (flat) (length x width) | 670 mm x 540 mm |
| Cutting capacity 30° (square) | 540 mm |
| Cutting capacity 45° (round) | 510 mm |
| Cutting capacity 45° (flat) (length x width) | 450 mm x 540 mm |
| Cutting capacity 45° (square) | 450 mm |
| Max. feed length (multiple strokes) | 9999 mm |
| Accuracies |
|---|
| Positioning accuracy (multiple strokes) | 0,1 mm - 0,2 mm |
| Cutting capacity in semi-automatic mode |
|---|
| Cutting capacity 60° (round) | 270 mm |
| Cutting capacity 60° (flat) (length x width) | 250 mm x 540 mm |
| Cutting capacity 60° (square) | 250 mm |
| Drive capacity |
|---|
| Motor rating main drive | 4 kW |
| Motor rating hydraulic pump | 2,2 kW |
| Motor rating coolant pump | 0,12 kW |
| Measures and weights |
|---|
| Blade dimensions-height | 6000 mm x 41 mm x 1,3 mm |
| Overall dimensions (length x width x height)-height | 3 m x 2,42 m x 2,25 m |
| Weight | 4190 kg |
Product Details
- The ABS S NC is a fully automated horizontal band saw series with parallel guiding system, which is ideally suited for series production with miter cuts in solid materials, tubes, and profiles
- The workpiece feed with servo motor drive and preloaded ball screws deliver maximum precision
- The combination of linear guides and box ways result in low maintenance, long tool life and extreme ruggedness under heavy production conditions
- The saw frame, including guide frame, can be rotated manually up to 60° and fixed in the selected position via a hydraulic clamping device
- The fully automated mode allows miter cut angles up to 45°, and the semi-automatic mode up to 60°
- The exact saw frame angle can easily be checked by the operator on a digital display
- A slight 3° inclination of the saw frame on the cutting axis increases cutting capacity and saw blade life
- Rigid saw blade guides ensure vertical angular accuracy
- The reliable hydraulic unit provides the controlled clamping force for workpiece clamping
- Hydraulically controlled saw frame micro-feed
- The reliable Omron control with touchscreen allows for easy and convenient programming for a fully automated operation
- Unnecessary downtime is reduced by an optically controlled change-over from rapid feed to work feed
- A motor with infinitely variable speeds transmits power via a continuous-operation idler gear to the machine drive wheel
- The correct saw blade tension can be verified directly at the pressure gauge display
- An automatic band breakage control, a high-performance coolant system, and a chip brush complement the standard equipment package
- Available options for this series include Minimal Quantity Lubrication (MQL) and hydraulic bundle clamping
