Brief Product Introduction
The hydraulic leveling machine is a critical tool across various industries, including vehicle manufacturing, construction, and metal processing. It ensures precise leveling of structural parts, enhancing verticality, parallelism, and appearance.
List of Product Attributes
- Advanced Control System: Equipped with a Siemens PLC controller and frequency converter for precise speed control.
- Automated Functionality: Allows for storing, calling, and editing process and equipment parameters, with misoperation identification and early warning capabilities.
- User-Friendly Interface: Features a touch-screen human-machine interface for intuitive operation.
- Adjustability: Electrically adjusts work roll gaps based on plate thickness and width parameters.
- Precision Leveling: Utilizes the "Bauschinger effect" to gradually straighten metal plates, achieving high precision.
- Reliable Performance: Ensures stable operation under high-strength conditions, with minimal machine deformation.
Full Description
The hydraulic leveling machine is indispensable in industries requiring precise structural alignment. It utilizes advanced technology, including a Siemens PLC controller and frequency converter, to control operational speed and parameters effectively. Its automated system allows for the storage, retrieval, and editing of process and equipment settings, enhancing operational efficiency. The machine's touch-screen interface simplifies user interaction, facilitating easy adjustment of work roll gaps based on plate dimensions. It employs the "Bauschinger effect" to progressively reduce elastic-plastic bends in metal plates, ensuring consistent, high-precision leveling. Designed for reliability, it minimizes internal stresses during the leveling process, guaranteeing uniform results across various plate sections. The hydraulic structure enhances rigidity, reducing overall machine deformation and simplifying maintenance procedures.
Main Features:
- Achieves a flatness accuracy of 0.3mm/m², ensuring precise and uniform leveling.
- Incorporates cutting-edge technology to handle a wide range of materials and thicknesses with high precision.
- Equipped with a robust hydraulic system that ensures consistent performance and minimizes deformation during operation.
- Features PLC control for precise regulation of leveling rollers, enabling automated adjustments and reducing the need for manual intervention.
- Utilizes the "Bauschinger effect" to repeatedly bend the plate, effectively eliminating internal stress and enhancing material stability.
- Offers a high degree of automation, improving efficiency and reducing operational costs.
- Capable of processing a wide range of materials and thicknesses, making it suitable for diverse industrial applications.
- Ensures stable performance under high stress, providing reliable and consistent results in demanding environments.
- Designed for easy cleaning and maintenance, ensuring long-term reliability and reduced downtime.
- Equipped with a user-friendly interface for easy operation and monitoring of the leveling process.
Specifications
| Description | Metric | Imperial |
| Sheet Width | <750mm | 29.53 in |
| Roller diameter | Ø50mm | 1.97 in |
| Number of rollers | 19 Sets | 19 Sets |
| Leveling workpiece thickness | 0.8-4.0mm | 0.0315 - 0.1575 in |
| Leveling speed | 0-10m/min | 0 - 32.81 feet/min |
| Gearbox Drive | Bipolar drive | Bipolar drive |
| Roll Gap Measurement | 4 x displacement sensors | 4 x displacement sensors |
| Display | Touch screen, PLC control electrical | Touch screen, PLC control electrical |
| Gap Adjustment | CNC motor adjustment | CNC motor adjustment |
| Transfer method | Universal joint transmission | Universal joint transmission |
| Leveling accuracy | 0.3mm/ square | 0.3mm/ square |
| Control system | CNC adjustment | CNC adjustment |
| Voltage | AC three-phase 380V, 50Hz | AC three-phase 380V, 50Hz |
| Main Motor | 7.5KW | 10.04hP |
| Dimensions | 2126x1856x1850mm | 83.66 x 73.07 x 72.83 in |
Standard Features
- Automatic feeding and discharging line.
- Quadruple/six-fold rolls and the number of rollers.
- CNC/ hydraulic system.
- Automatic loading and unloading manipulator, robot.
- On-line thickness detection.
- Automatic flatness detector
Delivery
Product is Build on Order Only.
Delivery is 10-14 Weeks from Deposit
How to use a Part Leveler
Using a high precision part leveler involves several steps to ensure that the part is leveled accurately and efficiently. Here is a general guide:
1. Safety Precautions
- Wear Personal Protective Equipment (PPE): Ensure you have safety glasses, gloves, and any other necessary protective gear.
- Read the Manual: Familiarize yourself with the manufacturer's instructions and safety guidelines for the specific part leveler you are using.
2. Preparation
- Inspect the Machine: Check for any signs of wear, damage, or debris that could affect performance.
- Set Up the Workspace: Ensure the area is clean and free of obstacles. Secure the part leveler on a stable surface if it is a portable unit.
3. Loading the Part
- Prepare the Part: Ensure the part to be leveled is clean and free from any burrs or contaminants.
- Position the Part: Place the part on the leveler's worktable or input conveyor. Align it according to the machine's specifications.
4. Adjusting the Machine Settings
- Set Thickness and Tension: Adjust the rollers to the correct thickness and tension settings for the part being leveled.
- Calibration: If required, calibrate the machine according to the part's specifications. This might include adjusting the entry and exit rollers.
5. Operating the Machine
- Power On: Turn on the machine and ensure it is operating correctly.
- Feed the Part: Start feeding the part into the leveler. Depending on the machine, this could be done manually or automatically.
- Monitor the Process: Watch the part as it moves through the leveler, ensuring it is moving smoothly and without obstruction.
6. Inspection and Adjustment
- Check the Output: Inspect the part as it exits the leveler for flatness and any signs of damage or defects.
- Make Adjustments: If the part is not level to the required precision, adjust the machine settings and reprocess the part as needed.
7. Post-Operation
- Power Down: Turn off the machine once leveling is complete.
- Clean the Machine: Remove any debris and clean the machine to maintain its condition.
- Maintenance Check: Perform any routine maintenance as recommended by the manufacturer.
Warranty Information:
Backed by a 12-month warranty from installation, ensuring peace of mind and support for uninterrupted operation.
Terms:
Machines are custom-built upon order, tailored to individual specifications, with a delivery timeframe of 10-14 weeks from deposit.
WASHING INSTRUCTIONS:
Machine wash separately in cold water on a gentle cycle. Tumble dry separately on low heat. Add QE Home Wool Dryer Balls to reduce wrinkles and increases drying efficiency. Touch up with a low heat iron as needed. Do not bleach or dry clean.
